In the realm of gear manufacturing, an exceptional gear shop must possess a comprehensive range of capabilities to meet the diverse needs of its customers. This paper explores the shop capabilities of Intech Machine, a leading provider in the field of gear remanufacturing, recutting, fabrication, machining, and complete gearbox rebuilding. By leveraging cutting-edge technology and a skilled workforce, Intech Machine offers a superior level of service and expertise in the gear industry.
Gear Remanufacturing:
Intech Machine excels in the remanufacturing of gears, breathing new life into worn or damaged components. Their process involves meticulous inspection, reverse engineering, and employing advanced techniques to restore gears to their original specifications. Their expertise in gear metallurgy, heat treatment, and surface finishing ensures that remanufactured gears exhibit exceptional performance and durability.
Recutting Gears:
With precision machining capabilities, Intech Machine can perform recutting of gears to improve their tooth profile, tooth spacing, and overall gear geometry. By utilizing computer-controlled equipment and advanced software, they can accurately modify gears to achieve the desired specifications. This capability allows customers to optimize gear performance, reduce noise, and enhance overall efficiency in their applications.
Fabricating Gears:
Intech Machine possesses the expertise and equipment to fabricate gears from scratch. They can manufacture gears of various sizes, materials, and tooth profiles, catering to specific customer requirements. By employing advanced machining techniques, such as hobbing, shaping, or milling, Intech Machine ensures the production of high-quality gears with precise tolerances and exceptional surface finish.
Machining Gears:
In addition to remanufacturing and fabricating gears, Intech Machine offers comprehensive gear machining services. Their state-of-the-art machining centers and CNC (Computer Numerical Control) technology enable them to perform precise gear cutting, drilling, milling, and turning operations. This capability ensures the creation of gears with accurate tooth profiles, concentricity, and dimensional integrity.
Complete Gearbox Rebuilding:
Intech Machine's capabilities extend beyond individual gears to complete gearbox rebuilding. When a gearbox experiences wear, damage, or failure, their skilled technicians can disassemble, inspect, and rebuild the entire unit. This involves replacing worn or damaged gears, bearings, seals, and other components, followed by precise reassembly and rigorous testing. The result is a fully restored gearbox with optimal performance and extended service life.
Conclusion:
The shop capabilities of Intech Machine encompass a wide range of gear-related services, including remanufacturing, recutting, fabrication, machining, and complete gearbox rebuilding. Their commitment to utilizing advanced technology, combined with their expertise in gear manufacturing, allows them to deliver superior quality gears that meet the highest industry standards. With a focus on precision, durability, and customer satisfaction, Intech Machine remains a trusted partner for industries relying on gears for their operations.
IN HOUSE SHOP CAPABILITIES
Custom gear manufacturing:
Spur gears
Helical gears
Sykes Herringbone gears
Milled Herringbone gears (AGMA Q-9)
Double Helical gears
Gear Tooth Grinding (AGMA Q-14)
Fly Cutting
Worm Gear Cutting Worm Threading & Grinding
Gearbox Manufacturing
Reverse Engineering Gearbox Repair
Capabilities:
OD & ID Grinding
Tooth Grinding
CNC Keyseating
Milling
CNC Hobbing
Tapered Teeth Fabricating
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Gear Manufacturing Capabilities:
Spur:
DP: 0.5-12 OD: up to 94" Face: up to 65"
Helical / Double Helical:
DP: 0.5-12 OD: up to 94" Face: up to 65"
Herringbone:
DP: 2-12 OD: up to 70" Face: up to 50"
Worm:
DP: 1-10 OD: up to 60" Face: up to 12"
Spline Int. / Ext.:
DP: 2-12 OD: up to 36" Face: up to 6"
Gear Shafts:
- Furnished Complete to 198" OAL & 26" O. D.
Turning Capabilities:
CNC to 98" OD - Gears
CNC to 26" OD - Shafts
